Volvo FL240

Powertrain and Transmission

The Volvo FL240 (2010–2024) is defined by its evolving powertrain lineup. Early Euro 5 models (2010–2013) used the D7E240, a 7.2L in-line six-cylinder turbo diesel producing 240 hp at 2300 rpm and 920 Nm between 1200–1700 rpm, paired with a high-pressure common rail injection system and SCR. Transmission options included ZF 6- or 9-speed manuals, the 6-speed Allison fully automatic, and Volvo’s 6-speed I-Sync AMT. From 2013, Euro 6 compliance brought the D5K240—an advanced 5.1L four-cylinder delivering 240 hp at 2200 rpm and 900 Nm at 1200–1600 rpm, with a VGT, EGR, DPF, and SCR. The D5’s downsizing reduced front axle weight by 500 kg for certain models. Later options introduced the smooth-shifting 8-speed AL306/8AP1200 automatic.

Chassis, Axle, and Suspension Options

The FL240 is primarily built on a 4x2 rigid chassis (GVW: 10–18t), but a 4x4 variant is available for specialist applications. Its modular ladder frame is offered in multiple rail thicknesses (5–8 mm) and wheelbases (3800–6500 mm). Suspension choices include front/rear parabolic leaf springs, leaf/air, or full electronically controlled air (ECAS), adjustable from the cab. All-round disc brakes with EBS, integrated ABS, and Brake Assist ensure consistent, precise braking.

Cab Variants and Ergonomics

Three cab options define the FL240: Day Cab (1.6m), Comfort Cab (2.0m, with optional bunk and added storage), and Crew Cab (up to 7 occupants). All feature low-entry with anti-slip steps, multiple seat spec options (Economy, Standard, Comfort), and an ergonomically organized dash. Visibility is enhanced with a low-positioned cab, large windscreen, and an optional “city window” in the passenger door for improved blind spot reduction.

Safety and Advanced Features

FL240 models incorporate multi-layered safety systems. ESP and EBS are standard, with later Euro 6 variants adding AEB, Lane Keeping, and Side Collision Avoidance Support. High-strength steel cabs meet Swedish BOF10 impact standards and feature FUP. The FL240’s blend of maintenance-focused design, cab modularity, advanced braking, and comprehensive ADAS makes it a benchmark in medium-duty urban and regional logistics.